Rapid Mixer Granulator – High Shear Mixer Granulator

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Rapid Mixer Granulator – High Shear Mixer Granulator

Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Rapid mixer Granulators are used in different industries such as food, pharmaceutical as well as dry granulation. Better mixing and closed control of granule size will lead to faster tableting speeds with improved quality and least rejections. These products are manufactured in compliance with the strict GMP norms and all parts of these products are manufactured using high class stainless steel. Our Products are available in several compact models and we offer these products in different sizes to our clients.

MODEL: 60 to 1250 Ltr

Gross Capacity:
Model available from 60 Liters to 1250 Liters capacity
The gross capacity & working capacity in liters and working capacity in Kgs. are mentioned below.

Gross Capacity in Liter Working Capacity in Liter Working Capacity in Kgs.*
60 45 25
100 80 40
150 120 60
250 200 100
400 320 150
600 480 240
750 600 300
1250 1000 500

* At Bulk Density of Material 0.50 GMS/ CC

Salient Features:

  • Homogeneous binder distribution for efficient mixing.
  • Air purge sealing system for main and granulator shafts.
  • Short batch and cleaning times for increased efficiency.
  • Maximized effectiveness of CIP (Clean-in-Place) processes.
  • PLC-based operating panel for precise process control and automation.
  • High-speed granulator assists in blending and granule size control.
  • Seal housing and drive shaft can be flushed and drained for cleaning.
  • Removable stainless steel shroud simplifies cleaning of granulator motor.
  • All moving parts enclosed for safety, ensuring no accidents.
  • Machine can only start when mixer cover is properly closed for safety.
  • Flush wall type discharge valve eliminates pockets for cleanliness.
  • Internal contact parts polished to mirror finish for hygiene.
  • Contact parts made of SS304, with option for SS316 at extra cost.

Optional / Additional Features:

  • Flameproof motors with flameproof operating panel.
  • Discharge provided on left or right side (as per granulation room layout) to suit client’s requirement.
  • IPC LIFTER or VACUUM LOADING SYSTEM for dust free material charging.
  • General Structure made out of completely from SS304 material instead of SS304 cladding on mild steel structure.
  • Water jacketed product container with temperature sensor for product.
  • A.C. Frequency Drive for speed variation of Main Motor & Granulator Motor.
  • Pneumatic system for opening and closing of the top lid.
  • Triclover ended connection on top cover for fitting of spray ball for inbuilt cleaning.
  • Triclover ended connection on top cover for fitting of spray nozzle for spray of binders.
  • Proxy for FBD bowl detection at discharge valve.
  • Wet mill at discharge valve.
  • Binder spray system.

 

Rapid Mixer Granulator R&D Model 

MODEL: 2 To 25 Ltr

Salient Features:

⦁ R&D model available from 02 to 25 liters gross capacity.
⦁ Ensures homogeneous binder distribution for precise results.
⦁ Short batch and cleaning times optimize efficiency.
⦁ Maximized cleaning effectiveness for hygienic operation.
⦁ Air purge sealing system for main and granulator shafts.
⦁ Internal contact parts made of SS304/SS316 or SS316L, polished to mirror finish.
⦁ Electrically controlled power and operating panel for easy use.
⦁ High-speed granulator assists in blending and granule size control.
⦁ Inbuilt water flushing system for shaft sealing cleaning during product changeover.
⦁ Removable stainless steel shroud simplifies cleaning of granulator motor.
⦁ All moving parts enclosed to eliminate accidents.
⦁ Machine starts only when mixer cover is properly closed for safety.
⦁ Flush wall type discharge valve eliminates pockets for cleanliness.
⦁ Pneumatically operated material discharge valve.
⦁ Castor wheel mounted mobile unit for easy handling.
⦁ Top cover with light glass, sight glass, and filter mounting port.
⦁ Stainless steel air receiver ensures clean air.
⦁ 0.3 micron air filters ensure purity of compressed air.
⦁ Granulator options include U shape with 2 nos. and knife edge blades with 8 nos. for versatility.

Optional / Additional Features:

⦁ Flameproof motor with flameproof operating panel.
⦁ Discharge provided on left or right side ,as per customer requirement.
⦁  Jacketed container for circulation of hot or cold water, with temperature sensing port for product. Jacket made out of SS304 & insulated with SS304.
⦁ PLC based power panel with touch screen based operating panel for process automation.
⦁  A. C. Frequency drive ( VFD- Variable frequency drive ) for both motor variable speed of stirrer & granulator.
⦁ Binder preparation vessel with spray system.
⦁ Container with T/C end joint to collect the material from machine.
⦁ Inspection light lamp facility.
⦁ Worm Reduction Gear box for speed reduction

Technical Specification:

Gross Capacity in Litres Working Capacity in Litres Working Capacity in Kgs. At Bulk Density of Material 0.50 GMS/ CC Main Stirrer
Motor HP		 Granulator Motor HP
02 01 0.3 to 0.5 0.5 0.5
03 02 0.6 to 01 1.0 0.5
10 05 01 to 03 1.0 0.5
15 10 03 to 05 2.0 1.0
25 20 06 to 10 3.0 1.0

* Depending upon the tooling size, shape and material characteristics
Note: We reserve right to change specifications without any prior notice.

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