Liquid Manufacturing Plant – Syrup / Liquid Processing

Liquid Manufacturing Plant consists of following equipment and accessories:

• Sugar Syrup vessel
• Filter Press
• Manufacturing vessel
• Transfer Pump
• Storage vessel
• Piping to connect all above equipment
• Working platform
• Control Panel

Operation:

• This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine to prepare Sugar solution.
• With vacuum system or mechanical system or manually the Sugar and Water, are loaded.
• The Sugar Syrup Vessel is supplied with high speed stirrer.
  • Electrical heating (In small model)
  • Steam heating facility (In bigger size model) .
• The sugar   syrup is prepared at required temperature & is transferred to Manufacturing Vessel by vacuum or by transfer pump.
• The product during emulsion formation is re-circulated through In-Line Homogenizer / Liquid Transfer Pump.
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the Liquids in the float tank which is connected with filling machine.
• The entire Plant can be operated by centralized operating panel by one operator
• The plant is equipped with an electrical control panel with digital   temperature indicators / controllers and digital timers.
• Minimum two batches per shift of the same product can be assured in this plant.
• This plant conforms to cGMP standards (Paint Free Construction).

Salient Features:

• It is possible to operate the Plant by one operator and one helper.
• All material transfers are done by vacuum or by transfer pumps.
• All cGMP vessels (paint free construction)
• Silicon (food grade) gaskets are used.
• The entry of stirrer & high speed emulsifier can be from top or from bottom (as per customer requirement) or In-line Emulsifier.
• All vessels can be sterilized due to internal pressure of 1 Kg. / Sq. cm.
• Customer can use CIP & SIP facilities of CIP & SIP connections equipped  in the entire plant
• The control panel indicates all values of temperature & time of the plant digitally. Ampere is indicated on Ampere meters.
• Tri clover joints are given with all the inlet & outlet connections which are very easy for cleaning & replacement.
• All contact parts are of SS 304 / SS 316 (SS316 – L / as per customers requirements.)
• All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ), internally electro polished, with tri-clover ended joints.
• A micro processor based automatic operating plant can be designed ( as per customer requirement ).