| Liquid Manufacturing Plant - Syrup / Liquid Processing |
Owing to our client centric approach, we are offering Pharmaceutical Liquid Manufacturing Plants for the production of Oral Liquids.
Quality of the Liquid is affected by two critical factors:
• Minimum manual handling of Liquid.
• Effective cleanliness during manufacturing.
It also provides the benefits of the effective manpower utilization.
| Liquid Manufacturing Plant consists of following equipments and accessories: |
• Sugar Syrup vessel
• Filter Press
• Manufacturing vessel
• Transfer Pump
• Storage vessel
• Piping to connect all above equipments
• Working platform
• Control Panel
Operation:
- This system consists of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine to prepare Sugar solution.
- With vacuum system or mechanical system or manually the Sugar and Water, are loaded.
- The Sugar Syrup Vessel is supplied with high speed stirrer.
- Electrical heating (In small model)
- Steam heating facility (In bigger size model) .
- The sugar syrup is prepared at required temperature & is transferred to Manufacturing Vessel by vacuum or by transfer pump.
- The product during emulsion formation is re-circulated through In-Line Homogenizer / Liquid Transfer Pump.
- The Pump also discharges the product in the Storage Vessel.
- The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the Liquids in the float tank which is connected with filling machine.
- The entire Plant can be operated by centralized operating panel by one operator
- The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers.
- Minimum two batches per shift of the same product can be assured in this plant.
- This plant conforms to cGMP standards (Paint Free Construction).
The Salient Features:
- It is possible to operate the Plant by one operator and one helper.
- All material transfers are done by vacuum or by transfer pumps.
- All cGMP vessels (paint free construction)
- Silicon (food grade) gaskets are used.
- The entry of stirrer & high speed emulsifier can be from top or from bottom (as per customer requirement) or In-line Emulsifier.
- All vessels can be sterilized due to internal pressure of 1 Kg. / Sq. cm.
- Customer can use CIP & SIP facilities of CIP & SIP connections equipped in the entire plant
- The control panel indicates all values of temperature & time of the plant digitally. Ampere is indicated on Ampere meters.
- Tri clover joints are given with all the inlet & outlet connections which are very easy for cleaning & replacement.
- All contact parts are of SS 304 / SS 316 (SS316 - L / as per customers requirements.)
- All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ), internally electro polished, with tri-clover ended joints.
- A micro processor based automatic operating plant can be designed ( as per customer requirement ).
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Syrup / Liquid Processing |
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Liquid Manufacturing Plant - Syrup / Liquid Processing |
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Liquid Manufacturing Plant consists of following equipments and accessories |
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